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STRUCTURES AND MATERIALS
GROUP OF RESPONSABLES

SM(AG28): Impact damage and repair of composite structures

 

Contents

Management
Objectives
Main achievements

Resources

Completion of milestones
Benefits
Management issues

AG membership

Management

·         Monitoring Responsable: Prof. K. Rohwer (DLR)

·         Chairman: Mrs. F. Roudolff (ONERA)

·         Vice-Chairman: Mr. B. Falzon (Imperial College)

Objectives

The primary objective of the Action Group is to develop and validate methods, which are able to characterise real impact damage in composite structures and to study the durability of bonded repairs under fatigue loading. The secondary following objectives were defined:

1.       Predict and characterise impact damage (type, size, geometry, constitutive properties, ...);

2.       Analyse panels with impact damage, which are designed for postbuckling;

3.       Study the durability of bonded repairs to composite structures subjected to low energy impact;

4.       Develop, improve and validate fatigue prediction codes as part of an integrated safety-engineering concept.

Main achievements

Meeting 4 was held on the 1 April 2004 at NLR in Amsterdam, the Netherlands. The progress obtained by the partners was presented and the work to be done in each Work Element was discussed.

Available results from QinetiQ and Imperial College were distributed to partners involved in WE1. Available information consists of:

-               Impact response for two materials;

-               Impact response for two impact velocities (medium and low);

-               Materials properties and damage area.

 

For WE2 on postbuckling with delaminations, Imperial College produced a template into which data was collated. However, the final database was not ready yet. It was decided to finalise it and provide all partners a CD during the following meeting. 

 

For WE3 on repair, the literature survey on composite repairs and data collection from previous programmes was presented. It was decided to include both contributions in the same report to be available on the website in pdf format.

 

Regarding WE4, ONERA’s contribution to the report on literature survey on fatigue modelling and experiments was received. It was decided to publish the global report.

A second meeting was held on 29 September 2004 in Säröhus, near Gothenburg, Sweden. This meeting was organised by SICOMP and followed a two-days conference on Manufacturing and Design of Composites. The work performed by the GARTEUR group was presented during this conference.

 

For WE1 on the prediction and characterisation of impact damage, SICOMP sent a paper on the experimental characterisation of in-situ properties of impact damage based on fractography (WE1-b).

Regarding WE2, a CD that contains data for 8 benchmarks was presented and distributed to the partners.

For WE3, it was recalled that some data from

BAe Systems are included in the WE3-ab report to be found on the website. Partners involved in the modelling part of this Work Element were asked to give some feedback on the data (ONERA, NLR, Airbus-D, CIRA, Imperial College, SAAB Aerostructures, Sheffield University).

Finally, the test plan to be executed at DLR in WE4 was presented.

In addition, the website was regularly updated in 2004. It includes a public part that gives an overview of the work performed in each Work Element and a private part that allows the exchange of data. The address of the website is:

http://www.onera.fr/garteur/sm-ag28

Resources

Resources

Year

Total

02-04

2001

2002

2003

2004

2005

Man-months

Actual/

Planned

 

 

A15

 

A54

 

A62

 

 

P60

A131

 

Other costs

(in K€)

Actual/

Planned

 

 

A20

 

A79

 

A40

 

 

P40

A139

 

Completion of milestones

Work package

Planned

Actual

Initially

Currently

(updated)

 

WE 1 Report

May 2006

 

 

WE 2 Report

May 2006

 

 

WE 3 Report

May 2006

 

 

WE 4 Report

May 2006

 

 

WE 5 Final Report

Aug. 2006

 

 

WE 5 Executive Summary

           Report

Aug. 2006

 

 

Benefits

Low energy impact is critical for damage tolerance of composite structures. It may create superposed delaminations at the layer interfaces and the material has often to be repaired by bonding. The durability and the efficiency of bonded repair to composite structures subjected to loading (including fatigue loading) become crucial. In recognition of the need to reduce testing costs, SM(AG28) will allow the development of reliable prediction methods for repaired structures.

The group draws on the experience of more than twenty experts from industry, research institutions and universities throughout Europe. Input will be provided from seven different countries. The Action Group offers a wider opportunity for information exchange among specialists than would be possible at  individual national level.

The improved understanding gained from involvement in SM(AG28) will allow the development of reliable prediction methods for repaired structures what should reduce testing costs.

The AG will also provide a good view on the present state-of-the-art on the topics studied. The results will be published in journals and/or will be presented at conferences. First results were presented at “The 15th SICOMP Conference on Manufacturing and Design of Composites” in Säröhus (Sweden), September 27-28, 2004. A general presentation on the SM(AG28) activities was given as well as two talks from Imperial College and SICOMP.

Management Issues

As it was planned in 2003, ESA-ESTEC participated to the group as a new partner and Mr. A. Obst presented its interests in the project during the meeting held at NLR.

AG membership

Member

Organisation

e-mail

Mr. Y. Ousset

ONERA

Yves.Ousset@onera.fr

Mr. A. Déom

ONERA

Alain.Deom@onera.fr

Mrs. F. Roudolff

ONERA

Florence.Roudolff@onera.fr

Dr. J. Wiggenraad

NLR/ONERA

Jaap.Wiggenraad@onera.fr

Mr. M. Gädke

DLR

michael.gaedke@dlr.de

Mr. R. Rolfes

DLR

raimund.rolfes@dlr.de

Mr. J. Baaran

DLR

Jens.Baaran@dlr.de

Dr. A. Riccio

CIRA

a.riccio@cira.it

Mr. R. Creemers

NLR

creemers@nlr.nl

Mr. J. San Millan

INTA

sanmillan@inta.es

Mr. M. Castañón Álvarez

INTA

castanonam@inta.es

Mr. S. Maison-Le Poec

EADS-F

serge.maison-le-poec@eads.net

Mr. S. Guinard

EADS-F

stephane.guinard@eads.net

Mr. J. Mendler

EADS-D

Josef.Mendler@eads.com

Mr. M. Klug

EADS-D

markus.klug@eads.com

Mr. D. Hachenberg

Airbus-D

Dieter.Hachenberg@airbus.com

Mr. T. Nyman

SAAB

Tonny.Nyman@saab.se

Mr. S. Lord

QinetiQ

sjlord@QinetiQ.com

Mr. A. Davies

QinetiQ

AJDAVIES1@qinetiq.com

Mr. F. Habib

BAe Systems

fadhil.habib@baesystems.com

Mr. L. Asp

SICOMP

leif.asp@sicomp.se

Mr. F. Edgren

SICOMP

fredrik.edgren@sicomp.se

Mr. E. Greenhalgh

Imperial College

e.greenhalgh@imperial.ac.uk

Mr. B. Falzon

Imperial College

b.falzon@imperial.ac.uk

Mr. C. Soutis

University of Sheffield

c.soutis@sheffield.ac.uk

Mr. A. Obst

ESA

Andreas.Obst@esa.int

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Last Update : 22 June 2005